High-efficiency plate heat exchangers for the food industry
This product is a high-efficiency heat exchanger specially developed for the demanding production needs of the food industry. Its core uses stamped corrugated plates as the heat transfer medium, and utilizes the narrow channels between the plates to achieve rapid heat exchange between hot and cold fluids.The product strictly adheres to food-grade safety standards and is constructed using high-quality materials that meet food contact requirements. It balances efficient heat exchange performance, stable operation, and easy cleaning and maintenance, making it widely adaptable to the heating, cooling, sterilization, and heat preservation processes in various stages of food production.It provides reliable support for food companies to improve production efficiency, ensure product quality, and reduce energy costs.
Product Functions
Heating and temperature rise:
It can quickly heat food raw materials or semi-finished products to the required temperature for the process, such as preheating dairy products before pasteurization, heating fruit juice before concentration, and heating raw materials in meat processing.To ensure the smooth operation of subsequent production processes, while also ensuring uniform heating to avoid localized overheating that could affect product quality.
01
Cooling and temperature reduction
It can efficiently cool food or materials processed at high temperatures to a specified temperature, such as cooling freshly made sauces, rapidly cooling sterilized beverages, and cooling and setting baked goods.It can shorten the production cycle, prevent food from spoiling and losing nutrients due to prolonged high temperatures, and improve the taste and shelf life of products.
02
Sterilization assistance
In conjunction with the sterilization process, it enables precise temperature control of food. For example, in the UHT ultra-high temperature sterilization process, the material can be preheated to the specified temperature before entering the sterilization stage, thereby improving sterilization efficiency.Rapid cooling after sterilization prevents secondary contamination and ensures sterilization effectiveness and food safety.
03
Temperature control
In continuous food production processes, it can maintain the material temperature within the required range, such as temperature control during sauce transportation and temperature control during dairy fermentation.Ensure the stability of the production process and the consistency of product quality.
04
Waste heat recovery
Waste heat from high-temperature materials during food production can be recycled and used to preheat low-temperature raw materials or heat production water and workshop heating, thereby achieving energy recycling, further reducing enterprise energy costs, and improving energy efficiency.
05
Product Features
1. High-efficiency heat exchange, lower energy consumption:The optimized corrugated plate structure significantly increases the heat transfer area and fluid turbulence, resulting in a high heat transfer coefficient and a heat exchange efficiency that is 30%-50% higher than that of traditional heat exchangers.With the same heat exchange requirements, the equipment is smaller in size, which can significantly reduce power consumption and operating energy consumption, helping enterprises achieve energy conservation and emission reduction goals.
2. Food-grade safety, clean and worry-free:The core components in contact with the fluid are made of 304/316L food-grade stainless steel, and the surface is finely polished, with no dead corners for hygiene, making it less prone to bacterial growth and residual materials.The equipment complies with the GB 4806 series of safety standards for food contact materials and products, and has passed relevant food industry certifications, ensuring food production safety from the source.
3. Flexible and adaptable to a wide range of working conditions:The number of plates can be flexibly increased or decreased according to actual heat exchange needs, easily adapting to process requirements of different outputs and different temperature ranges.It can achieve heat exchange with multiple fluid combinations, which can meet the needs of low-temperature cooling (such as beverage cooling and dairy product refrigeration) and also adapt to high-temperature heating (such as sauce making and sterilization preheating), with strong adaptability to working conditions.
4. Easy to maintain and clean:Featuring a detachable panel design, the panels can be quickly disassembled by loosening the clamping bolts, facilitating manual cleaning, chemical cleaning, or in-line cleaning (CIP). This results in high cleaning efficiency and low maintenance costs.The plate seals are made of food-grade, high-temperature resistant, and corrosion-resistant materials. They are easy to replace, have reliable sealing performance, and effectively prevent fluid leakage and contamination.
Scope of Product Application
This product is widely applicable to production processes in various sub-sectors of the food industry, covering, but not limited to
Beverage industry
Heating, cooling, sterilization and cooling of fruit juice, tea drinks, carbonated drinks and functional drinks; heating, sterilization and cooling of bottled water; wort cooling and fermentation liquid cooling in beer production, etc.
Dairy industry
Pasteurization preheating and cooling of milk, yogurt, cheese, milk powder and other products; temperature regulation before and after ultra-high temperature sterilization; constant temperature control during fermentation; cooling and refrigeration of finished products.
Meat products industry
Thawing and heating of raw materials such as pork, beef, and chicken; temperature control of marinating solution; steaming and heating of meat products; cooling and shaping of finished products; sterilization and cooling processes in sausage and ham production.
Condiment industry
Fermentation heating and cooling, sterilization temperature control of soy sauce, vinegar, and cooking wine; boiling, heating, cooling, and bottling of sauces such as chili sauce, tomato sauce, and broad bean paste; crystallization cooling in the production of monosodium glutamate and chicken essence, etc.
Fruit and vegetable processing industry
extraction, heating, cooling and sterilization of fruit and vegetable juices; preheating, sterilization and cooling of canned fruits and vegetables; pretreatment heating and cooling of quick-frozen fruits and vegetables, etc.
Other food industries
heating and cooling of raw materials in confectionery and chocolate production; cooling and setting of baked goods;Heating and cooling of oil refining in grain and oil processing; heating, boiling and cooling solidification of desserts such as jelly and pudding.
If you want to know more about heat exchanger units or are interested in purchasing, please send an email to 9988xiaoshuai@gmail.com, we will reply you in time after seeing the message!
Professional team
Our company is equipped with a high-quality after-sales service team with technical personnel as the core, and will provide timely feedback upon receiving service information notifications from users.
7x24 hours delivery
Our company provides free technical support for the products we sell and organizes technical training for relevant personnel.
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