Integrated Plate Heat Exchanger Unit

Integrated Plate Heat Exchanger Unit

Integrated plate heat exchangers are a new type of highly integrated heat exchange equipment. Centered on a high-
efficiency plate heat exchanger, they integrate pump units, filters, control systems, and other components.
Prefabricated in the factory and shipped as a complete unit, they offer convenient installation and excellent heat
exchange efficiency. Widely applicable to heat exchange and waste heat recovery in industrial production and civil
buildings, they provide stable and energy-saving heat exchange solutions, while also offering intelligent
control and flexible adaptability.
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Product Introduction

The integrated plate heat exchanger unit integrates core components such as high-efficiency plate heat exchangers, pumps and valves, and intelligent control systems. It is prefabricated in the factory and can be quickly installed on site, solving the pain points of cumbersome installation and commissioning of traditional systems. With its compact structure and high-efficiency heat exchange, it is suitable for industrial and civil heat exchange needs and provides a stable and energy-saving solution.

Product Features

High efficiency and energy saving, excellent heat exchange performance

The core component uses a corrugated plate heat exchanger, which has a high heat transfer coefficient (2-5 times that of traditional shell and tube heat exchangers).With a heat recovery efficiency of over 90%, it can significantly reduce energy consumption and help users achieve their energy conservation and emission reduction goals.

01

Compact structure and high space utilization

Adopting a modular integrated design, all components are centrally installed on a unified base, occupying only 1/3 to 1/5 of the area of ​​traditional decentralized heat exchange systems. No separate machine room is required, making it especially suitable for space-constrained scenarios.​

02

Intelligent control ensures stable and reliable operation

Equipped with a fully automatic control system, it can monitor key parameters such as inlet and outlet temperature, pressure, and flow rate in real time, and achieve unattended operation through PID regulation;It has multiple safety functions such as overload protection, water shortage protection, and over-temperature alarm, which effectively avoid equipment failure and extend service life.​

03

Easy to install and low maintenance cost

After the factory completes the overall assembly and debugging, the whole machine is shipped out. On-site, only the inlet and outlet pipelines and power supply need to be connected to put it into use, shortening the installation cycle by more than 60%.Plate heat exchangers utilize non-stick seals or bolt-fastened structures, making disassembly, cleaning, and maintenance convenient, reducing maintenance workload and costs.​

04

Flexible and adaptable, highly scalable

The heat exchanger area, pump power, and control method can be flexibly configured according to the user's heat exchange requirements and medium parameters (temperature, pressure, flow rate).It supports single-unit operation or parallel operation of multiple units, and can be easily upgraded in the future according to the needs of capacity expansion.

05

Product Functions

 

Core functions of heat exchange

It enables heat transfer between high-temperature and low-temperature media, meeting the process requirements of heating, cooling, and waste heat recovery.For example, waste heat from industrial wastewater can be recovered for heating or used to provide cooling circulating water for production equipment.

01

Pressure and flow regulation

With its built-in circulating pump, water supply pump, and valve assembly, the system precisely regulates the pressure and flow rate of the medium, ensuring a stable heat exchange process and adapting to load changes under different operating conditions.​

02

Media purification and filtration

Integrated Y-type or basket filters effectively intercept impurities and particulate matter in the medium, preventing blockage of heat exchanger channels, protecting core equipment components, and improving system reliability.​

03

Intelligent monitoring and protection

The system uses components such as temperature sensors, pressure sensors, and liquid level sensors to collect system data in real time and feed it back to the control system.It enables automatic start-stop and load regulation; it also features functions such as water shortage protection, overpressure relief, and overtemperature alarm to prevent equipment damage.

04

 

Scope of Application

 

1.Civil building sector:Heat exchange equipment for centralized heating and central air conditioning systems, domestic hot water supply (such as residential communities, hotels, hospitals, and office buildings), and supporting heat exchange equipment for ground source heat pump and air source heat pump systems.

2.Industrial production sector:Process cooling/heating in industries such as chemical, petroleum, pharmaceutical, food and beverage, electronics, and metallurgy, for example, temperature control of chemical reactors, cooling of electronic components, and sterilization cooling in food processing.

3.Waste heat recovery field:Waste heat recovery and utilization from industrial wastewater, flue gas, and process tail gas, such as waste heat heating in steel plants and power plants, and waste heat recovery from dyeing and printing plants and paper mills for production water replenishment heating.​

4.Heating, ventilation, air conditioning and refrigeration fields:Central air conditioning heat exchange systems for large public buildings such as shopping malls, airports, and high-speed rail stations; refrigeration and heat exchange systems for cold storage and cold chain logistics.​

5.Other specialized fields:Cooling/heating systems for new energy sources (such as photovoltaics and wind power), heat exchange equipment for ships and offshore platforms, and heat exchange processes in municipal wastewater treatment, etc.

Anyang Tengrui Energy Saving Equipment Co., Ltd.

If you want to know more about heat exchanger units or are interested in purchasing, please send an email to 9988xiaoshuai@gmail.com, we will reply you in time after seeing the message!

Professional team

Our company is equipped with a high-quality after-sales service team with technical personnel as the core, and will provide timely feedback upon receiving service information notifications from users.

7x24 hours delivery

Our company provides free technical support for the products we sell and organizes technical training for relevant personnel.

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